New Materials for Efficient Coal-to-Energy Conversion

E.ON Kraftwerke develops the 700-degree technology. The objective is to reduce the required fuels and thus the CO2 emissions by up to 33 percent.

For a high efficiency to be achieved, the steam parameters – i.e. pressure and temperature – must be clearly increased. However, the classic materials of conventional power station construction are overtaxed in ranges where highest stresses (700°C, 350 bar) are ruling.

 

Instead of ferrous materials, E.ON Kraftwerke is analysing new nickel-based materials to be used for the critical components. Due to their alloy composition and resulting structures, these exhibit a clearly higher strength – even at higher temperatures.

 

A special challenge is the development of the 700°C/720°C steam turbine using nickel-based alloys. In particular the long-term behaviour as well as the welding and mechanical processing of materials need to be explored. E.ON Kraftwerke is implementing this project together with the manufacturers.

 

© E.ON Kraftwerke GmbH 2012